DIRECT FACTORY Custom Sportswear & Apparel Manufacturing | Sialkot, Pakistan
FACTORY QA SYSTEM

QUALITY ASSURANCE & PRODUCTION CONTROL

At TAJJ SPORTS, quality control is integrated into every phase of manufacturing. From raw yarn inspection to final export packing, our structured QA gate system guarantees that every shipment meets international commercial benchmarks.

THE 4-GATE INSPECTION PROTOCOL

PRECISION AT EVERY MANUFACTURING MILESTONE

We implement Acceptable Quality Limit (AQL) 2.5 standards across all export apparel and technical gear lines.

01

Raw Material Testing

Every roll of incoming textile undergoes testing for GSM fabric weight, 4-point visual flaw detection, stretch recovery, and lab wash tests for color bleeding and shrinkage (under 3% tolerance).

02

Pre-Production Golden Sample

Before bulk cutting commences, a physical "Golden Sample" is assembled with final trims, embroidery, and sublimation. High-res photos and physical swatches are shared for explicit buyer approval.

03

Inline Stitching QA

Floor supervisors inspect seams continuously during assembly. Checks include Stitches-Per-Inch (SPI) compliance, seam burst tension, symmetry of collar placements, and reinforcement bar-tacks.

04

Final AQL 2.5 Audit

Finished garments pass through thread-trimming, industrial steam pressing, dimensional tolerance measurement against tech pack grading specs, and barcoded retail polybag packaging.

Quality Inspection Stations
TESTING PROCEDURES

RIGOROUS LABORATORY & PHYSICAL TESTING

Sports apparel and protective gear face severe physical punishment on the pitch, gym, and race track. We verify performance before shipment:

  • Colorfastness to Washing (ISO 105-C06): Evaluated to ensure dyes do not migrate or fade through heavy laundering.
  • Seam Slippage & Tensile Strength (ASTM D5034): Multi-directional pull tests confirm stitches will not fail during high-impact athletic movement.
  • Rubbing Abrasion Resistance: Martindale testing on motorcycle leather and protective glove palms to guarantee abrasion safety.
  • Reflective Luminescence Testing: Photometric verification of 3M Scotchlite reflective stripes on safety vests for ANSI Class 2 compliance.
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GLOBAL EXPORT LOGISTICS

SECURE EXPORT PACKAGING & WORLDWIDE SHIPPING

International shipments depart Sialkot with full customs documentation, export compliance, and professional containerization.

5-Ply Heavy Export Cartons

Goods are packed in heavy-duty 5-ply corrugated export cartons sealed with reinforced strapping bands and moisture-proof plastic inner liners to withstand international transit.

Complete Export Documentation

We provide all necessary export documentation including Commercial Invoices, Detailed Packing Lists, Bills of Lading / Airway Bills, and Certificates of Origin.

Express Air & Ocean Freight

Direct courier contracts with DHL Express, FedEx, and UPS for urgent sample runs (3–5 business days). Full container load (FCL) and LCL sea freight coordinated via Karachi Port.

DIRECT FACTORY COLLABORATION

READY TO DEVELOP YOUR NEXT COLLECTION?

Tell us what you need, and discuss your product specifications directly with our production engineering team in Sialkot. Low MOQs for emerging labels, volume capacity for established sports distributors.